Open Access
Research Article
Experimental and Numerical Analysis of Annealing Effects in the Incremental Forming Process of Al1050 Aluminum Sheets
Downloads
Abstract
In this study, the effects of annealing and key process parameters on the incremental forming of Al1050 aluminum sheets were investigated. By varying parameters such as tool rotational speed, tool feed rate, and vertical step size, the aim was to enhance the incremental sheet forming of a truncated pyramid with a rectangular base. Numerical simulations were carried out using Abaqus software, and experimental tests were also conducted. The results showed that the T4 annealing process reduced sheet damage by 24% and significantly decreased cracking after 15 mm of stretching compared to non-annealed samples. Moreover, lower values of tool rotational speed, feed rate, and vertical step size led to improved forming quality of the workpiece.
Keywords
Annealing Incremental forming Finite element simulation Al1050 aluminum T4 heat treatmentReferences (27)
- [1] Shi, Y., Zhang, W., Cao, J., and Ehmann, K. F. (2019). Experimental study of water jet incremental microforming with
- [2] supporting dies. Journal of Materials Processing Technology, 268, 117–131. https://doi.org/10.1016/j.jmatprotec.2019.01.012
- [3] Villuendas, A., Roca, A., and Jorba, J. (2007). Change of Young’s modulus of cold-deformed aluminum AA 1050 and of AA
- [4] (T65): a comparative study. Materials Science Forum, 539, 293–298.https://www.scientific.net/msf.539-543.293
- [5] Kusmono, K., Bora, C., and Salim, U. A. (2021). Effects of cold rolling and annealing time on fatigue resistance of AA5052
- [6] aluminum alloy. International Journal of Engineering, 34(9), 2189–2197. https://doi.org/10.5829/ije.2021.34.09c.16
- [7] Omar, N. I., Yamada, M., Yasui, T., and Fukumoto, M. (2020). Influence of annealed aluminum properties on adhesion bonding
- [8] of cold sprayed titanium dioxide coating. In Material Flow Analysis, IntechOpen. https://doi.org/10.5772/intechopen.94097
- [9] Sattarpanah Karganroudi, S., Hatami Nasab, B., Rahmatabadi, D., Ahmadi, M., Delshad Gholami, M., Kasaeian-Naeini, M., Hashemi, R., Aminzadeh, A., and Ibrahim, H. (2021). Anisotropic behavior of Al1050 through accumulative roll bonding. Materials, 14(22), 6910. https://doi.org/10.3390/ma14226910
- [10] George, S., and Mias, C. (2015). Effect of rolling temperature on annealing of AA1050 aluminium alloy. Materials Science
- [11] Forum , 828, 200–205.https://doi.org/10.4028/www.scientific.net/MSF.828-829.200
- [12] Liu, Y., Wang, W., Huang, Y., Liu, J., Xie, J., Guo, L., Zhang, M., and Volinsky, A. A. (2019). Effect of annealing temperature
- [13] on microstructure and bond strength of cast-rolling Cu–Al clad plates. Materials Research Express, 6(8), 086556. https://doi.org/10.1088/2053-1591/ab1d3a
- [14] Feng, L., Li, J., Huang, C., and Huang, J. (2019). Annealing response of a cold-rolled binary Al–10Mg alloy. Metals, 9(7), 759.https://doi.org/10.3390/met9070759
- [15] Rezayat, M., and Akbarzadeh, A. (2012). Fabrication of aluminium matrix composites reinforced by submicrometre and nanosize
- [16] Al2O3 via accumulative roll bonding. Materials Science and Technology, 28(11), 1233– 1240.https://doi.org/10.1179/1743284712Y.0000000060
- [17] Suresh, K., Regalla, S. P., and Kotkundae, N. (2018). Finite element simulations of multi-stage incremental forming process.
- [18] Materials Today: Proceedings, 5(2), 3802–3810.https://doi.org/10.1016/j.matpr.2017.11.633
- [19] Su, H., Huang, L., Li, J., Ma, F., Huang, P., and Feng, F. (2018). Two-step electromagnetic forming: A new forming approach
- [20] to local features of large-size sheet metal parts. International Journal of Machine Tools and Manufacture, 124, 99– 116.https://doi.org/10.1016/j.ijmachtools.2017.10.005
- [21] Yoganjaneyulu, G., Narayanan, C. S., and Narayanasamy, R. (2018). Investigation on the fracture behavior of titanium grade 2
- [22] sheets by using the single point incremental forming process. Journal of Manufacturing Processes, 35, 197–204. https://doi.org/10.1016/j.jmapro.2018.07.024
- [23] Zahedi, A., Dariani, B. M., and Mirnia, M. J. (2019). Experimental determination and numerical prediction of necking and fracture forming limit curves of laminated Al/Cu sheets using a damage plasticity model. International Journal of Mechanical Sciences, 153, 341–358. https://doi.org/10.1016/j.ijmecsci.2019.02.002
- [24] Bologaa, O., Breaz, R., and Racz, S. (2018). Evaluate the possibility of introducing single point incremental forming on
- [25] industrial scale. The International Academy of Information Technology and Quantitative Management, 139(8), 408–416. https://doi.org/10.1016/j.procs.2018.10.262
- [26] Skibinska, K., Smola, G., Bialo, L., et al. (2020). Influence of annealing time of aluminum AA1050 on the quality of Cu and Co
- [27] nanocones. Journal of Materials Engineering and Performance, 29, 8025–8035. https://doi.org/10.1007/s11665-020-05267-8
Article Metrics
- Published 2025-04-29
- Issue Vol. 2 No. 2 (2025): kmisj
- Section Articles
- Document Type Research Article
- Views 428
- Downloads 298
License
Copyright (c) 2025 Karshi Multidisciplinary International Scientific Journal
This work is licensed under a Creative Commons Attribution 4.0 International License.
How to Cite
Soltani, B., & Rezaei Heydari, J. (2025). Experimental and Numerical Analysis of Annealing Effects in the Incremental Forming Process of Al1050 Aluminum Sheets. Karshi Multidisciplinary International Scientific Journal, 2(2), 86-101. https://doi.org/10.22105/kmisj.v2i2.90